VALVE TESTING AND REPAIR

 

VALVE TESTING AND VALVE REPAIR SERVICES

MECHATRONICS INDUSTRIAL EQUIPMENT LLC UAE, Services Division specializes in Testing,repairing and refurbishing all types of industrial valves. Our  valve technicians are trained and certified by our team of Experienced engineers to handle  the following types of Valves as Standard.. We specialize in providing   with the most time   effective   Valve Testing and valve repair options in the industry.

TYPES OF VALVES:

  • Gate Valves
  • Globe Valves
  • Ball Valves
  • Butterfly Valves
  • Plug valves
  • Segmented control Valves
  • V angle Valves
  • Dampers
  • Valve Actuators – Pneumatic or Electric Spring & Diaphragm, Rack & Pinion, Pneumatic Scotch Yoke, Piston, Linear, Rotary, Electro-Hydraulic, etc.

 

The right valve repair and reconditioning   services can make a differenceto theoperations and long-term profitability of running plants and serve to effect operations with minimum disruptions. We serve   Abu Dhabi,Dubai,Sharjah, RAK   and adjacent Areas the surrounding areas with industrial valve repair and reconditioning services in oursophisticated shop or at your facility.

Our  plant and infrastructure include separate areas for receiving   the inward materials, Machines for Repair, Test Stands for Testing andTools / tackles for  disassembly  without any damages to the Original supply.

Supply of Valves, Pipe Fittings and Piping items to meet Oil and Gas Industry , MEP/ HVAC / WATER treatment and Distribution Projects and Construction industry.
GATE VALVES, GLOBE VALVES , Check Valves.
BUTTERFLY VALVES.
ACTUATOR OPERATED VALVES
CONTROL VALVES
SOLENOID VALVES
MATERIALS- CS / SS316/SS 304 /LOW TEMPARATURE STEEL/DUPLEX / ALLOY STEEL
CLASS RATING- 150/ 300 /600/900/1500/2500

Supply and Service of Valve automation systems , Calibration of Valves and Testing.
Valve Repair Service support of Manpower on site as well as at our workshops.

MECHATRONICS INDUSTRIAL EQUIPMENT LLC UAE

Street # 2, Doha Road, Dubai, United Arab Emirates

+971 4 267 4311,

E: Mail: valve@mechatronics.ae

Web : http://mechatronics.ae/services/

 

PROCEDURE:

Our procedure is to  maintain specialized   methods to make safety and Cleanliness as well as Jobs are undertaken with proper care and study.  Once  the  valves have been processed through our team of certified   QC technicians, weshall perform extensive testing to ensure that the valve is reconditioned or repaired to the Original Valve manufacturing conditions as much as Possible and specifications as specified by the customers.

Disassembly Procedure

The valve will be observed for any   liquid or gas entrapment,cleaned before taken up for testing or Disassembly. We will take photos of the present condition and then subject it to operational  tests to determine function.  If found any defects, Inform the customers representative of the defects and advised corrective actions with estimates prior to repair.

We then disassemble the valve down to its basic components and remove all corrosion, rust and debris found in any part of the valve.

Quality Control Inspection

Our quality control inspection process begins with photographs and technical input from our QC inspector to ensure the right steps  for your valve reconditioning. Machining and weld repairs may be undertaken with customer approval.

Assembly, Testing and Methods

We shall repair, assemble and test your valve to   agreed specifications. Shell and seat leak tests will be performed to ensure that the complies with Inspection Standard API 598 and API 6D as agreed upon prior to initiating the Task. Any Third-Party inspection shall be done as Per acceptedITP (Inspection Test Plan) process.

Documentation

Finally, we provide you with SoftCopy for your approval and Clearance for Dispatch as Per Terms as agreed with our Commercial Departments.

 

Testing , repair, overhaul, modification and maintenance jobs on all types of Industrial Valves and Actuators.

cropped-test-stand1
ALL VALVES TESTING AND REPAIR  CAN BE DONE HERE 

USER BENEFITS :
Ø Experienced team of valve repair specialists
Ø Maintenance and repair of Ball / Gate / Globe / Check /Butterfly / Plug / Double Block & Bleed / Knife / Safety / Pressure Relief / Diaphragm / Choke and Control valves shall be carried out in quick time.

The expertise includes maintenance, overhaul, repair, automation and testing of various types of valves used in Oil and Gas, Power, Petrochemical and Water Industry.Our in-shop capabilities include the repair of virtually all types and sizes of gate, globe, check, ball, butterfly and plug valves and Pressure testing all types of Valves.

Purpose-built testing machines allow us to efficiently perform Hydrostatic and Pneumatic tests on butt-weld, flanged, screwed or socket-weld end valves of all sizes and pressure classes.

SITE JOB SERVICES
» On-Site Services
» A professional, qualified crew ready for Emergency shutdown and Repair
In case of necessity, emergency response shall be provided within 48-72 hours

» Service and spare part are supplied for many Reputed brands across the world.

» Periodic maintenance and inspections reduce the operating costs & increase operation life of valve and valve operators

We work closely with manufacturers and users to match the requirements in time at competitive Prices .

We are initiated to meet the growing demand for quality valves and Piping products that are suitable for multitude of applications in the fluid control systems to be sourced with good application knowledge, selection criteria understanding and assurance to best Manufacturing practices. We offer all Items with international certification as and when required.

We are managed by highly committed professionals having depth of understanding and experience in operations of contracts management, service operations as well as trading supplies in time.Our Management Team have over 30 Years Plus experience in International Industrial Markets and can work with your engineers as Partners to Progress TOGETHER

via ONSHORE AND OFF SHORE OIL AND GAS FIELDS AND FACILITIES SERVICES

ONSHORE AND OFF SHORE OIL AND GAS FIELDS AND FACILITIES SERVICES

VALVE SERVICES

  • VALVE TESTING SERVICES
  • VALVE REPAIR &REBURBISHMENT
  • VALVE AUTOMATION SERVICES
  • REPAIR AND RECONDITIONING ON SITE , IN SITU SERVICES AT PLANTS

test stand1

Ø Pressure test of all types of valves to international testing standards such as API 6D/ API 598 / BS EN 12266 using vertical and horizontal non Compression test benches or blind flanges.

Ø Sizes from 1/4” to 24” , Pressure Rating – ANSI Class 150 To Class 2500 can be tested

Ø More than 2 -5 valves can be tested at any given point of time depending on Sizes

Ø Pressure Testing can be witnessed by Third party inspectors  and Certified for TPC

ventil hydrobooster pump

We do a variety of repair, overhaul, modification and maintenance jobs on all types of Industrial Valves and Actuators.

USER BENEFITS :
Ø Experienced team of valve repair specialists
Ø Maintenance and repair of Ball / Gate / Globe / Check /Butterfly / Plug / Double Block & Bleed / Knife / Safety / Pressure Relief / Diaphragm / Choke and Control valves shall be carried out in quick time.

The expertise includes maintenance, overhaul, repair, automation and testing of various types of valves used in Oil and Gas, Power, Petrochemical and Water Industry.

Our in-shop capabilities include the repair of virtually all types and sizes of gate, globe, check, ball, butterfly and plug valves and Pressure testing all types of Valves.

Purpose-built testing machines allow us to efficiently perform Hydrostatic and Pneumatic tests on butt-weld, flanged, screwed or socket-weld end valves of all sizes and pressure classes.

SITE JOB SERVICES
» On-Site Services
» A professional, qualified crew ready for Emergency shutdown and Repair
In case of necessity, emergency response shall be provided within 48-72 hours

» Service and spare part are supplied for many Reputed brands across the world.

» Periodic maintenance and inspections reduce the operating costs & increase operation life of valve and valve operators

We work closely with manufacturers and users to match the requirements in time at competitive Prices .

We are initiated to meet the growing demand for quality valves and Piping products that are suitable for multitude of applications in the fluid control systems to be sourced with good application knowledge, selection criteria understanding and assurance to best Manufacturing practices. We offer all Items with international certification as and when required.

We are managed by highly committed professionals having depth of understanding and experience in operations of contracts management, service operations as well as trading supplies in time.Our Management Team have over 30 Years Plus experience in International Industrial Markets and can work with your engineers as Partners to Progress TOGETHER.

 

 

SEAMLESS STEEL PIPES FROM DUBAI

A  leading Pipe Stock trading  Company  in Dubai and   business in  Brunei , Singapore and India, meets  diverse   Piping Items requirements of Oil and Gas Companies and EPC contracting Companies across the globe in short notice .

seamlesspipes

Our capability includes  supply of complete range of Branded Products approved by reputed Oil companies like ADNOC Group of Companies like ADCO,  ADMA, ADWEA, GASCO, ADGAS and other reputed Oil & Gas companies including Aramco /Sabic /Shell etc. directly from manufacturers or their authorized stockists / warehouses located in UAE/ GCC locations/ Singapore/ Malaysia at competitive prices and supply them with competent multimodal logistics to ensure materials are delivered in time . Our few items of supply are as under :

 We offer :

Carbon Steel Pipes from  ¼“ to 26”

in Schedules STD/20/30/60/100/XS/40/80

in Double Random Lengths (DRL) and Single Random Lengths (SRL) in PSL1 and PSL2

with Grade: API 5L B/A 106B/A 53 Grade B/X 42, NACE MR 01-75

in Origin: Tenaris – Dalmine Italy / Siderca / Tamsa Mexico/ Silcotub Romania

Carbon Steel Seamless Low Temperature Pipes

from ½″ to 24″ in Schedules STD/XS/40/80 in PSL1 and PSL2

with Grade: API 5L/A 333 GR 6/X 52, NACE MR 01-75

in OriginTenaris – Dalmine Italy / Siderca / Tamsa Mexico/ Silcotub Romania and Vallourec France/ Germany/ Brazil

Carbon Steel Seamless Pipes from ½″ to 16″

in Schedules STD/20/30/60/100/XS/40/80 in PSL1 and PSL2

with Grade: API 5L B/A 106 B/A 53 Grade B/X 42, NACE MR 01-75

in Origin: Sumitomo Japan, Arcelor Mittal South Africa/ Mittal Ostrava Czech Republi, Vallourec France/ Germany/ Brazil and interpipe Ukraine.

We can supply all the materials with 3.1 and 3.2 certifications wherever necessary. We can also fulfill critical requirements of NACE MR-0175/ISO 15156 and NACE MR 0103 for SOUR SERVICE, CRYO SERVICE as per client’s requirement. We work With EPC companies to serve such requirements meeting requirements as per RFPs and Specification documents.

 

MECHATRONICS INDUSTRIAL EQUIPMENT LLC

Supply chain Company in Dubai for Piping Items and Package supply to all EPCs , Oil and Gas Company, Shipping Companies

UAE – Abu Dhabhi , Dubai , RAK , ALin , BAHRAIN , QATAR ,INDIA

Supply chain – Valves , Valve Actuators , Strainers Flanges , Fittings , Solenoid Valves , Positioners ,Regulators , FESTO Pnuematics , CP Spain Compressors, Driers and AFTER MARKET SERVICE OF VALVES HYDRAULICS AND AUTOMATIION

VALVE SERVICES

  • VALVE TESTING SERVICES
  • VALVE REPAIR AND REBURBISHMENT SERVICES
  • VALVE AUTOMATION SERVICES
  • SAFETY RELIEF VALVE CALIBERATION AND TESTING SERVICES
  • REPAIR AND RECONDITIONING ON SITE , IN SITU SERVICES AT PLANTS.

VALVE TESTING SERVICES

Valve testing services is intended for third party testing of Valves Prior to installation to avoid costlier installation costs and Down Time

test stand1
 

We have in our valve service center , equipped facilty to test upto 600 MM Gate , Globe Ball and Butterfly valves . Equipped with the right test equipment and staffed with the trained team of service engineers and certified technicians.

USER BENEFITS :

  • Routine Maintenance
  • Emergency Testing of Valves
  • 24 Hour manpower and facilty
 

 

We are  also  one of the experienced    Company in UAE with support and Supply of Valves , piping material catering to the energy sector. Our capability includes the sourcing of complete range of Pipes, Tubes, Fittings, Hot Induction Bends, Flanges, Valves, Gaskets, Fasteners and Structural Steels. We also specialize in supplying Large Diameter Pipes, Fittings, Flanges and Special products such as Orifice Flange, Anchor Flange, Swivel Ring Flange, Wind Tower Flange, Strainers, Breather Valve, Surge Relief Valve, Vacuum Breaker Valve, DBB Valve and Cryogenic Valve according to customer requirement.

head1

We supply the materials from reputed manufacturers across Europe, Korea, Japan, USA, China & India who are approved in major oil companies, Refineries, Petrochemicals and EPCs. Our products are manufactured by following standards ASTM, ASME, ANSI, API, AWWA, BS, DIN, EN, JIS, ABS, IBR, GOST, & PED. We engage reputed Third Party Inspection Agencies like BV, DNV, LLOYDS, TUV and SGS for supply approvals. We can also fulfill critical requirements of NACE MR-0175/ISO 15156 and NACE MR 0103 for SOUR SERVICE, CRYO SERVICE as per client’s requirement.

Our direct association with leading international Freight Forwarders and agents gives us an edge to serve our customers according to their Incoterms.

Ms Mechatronics Industrial Equipment LLC

PO box 19104 , Dubai , UAE

Email: valve@mechatronics.ae

Mob:971566800501